螺柱焊现场故障代码与报警
welding is not permitted.
解释: 启动焊接信号后无接触信号,导致无法焊接
Cause: • No stud in collet.
原因: 夹套里没有焊钉
• Feeder without weld studs.
送料器里没有焊钉
• Stabilizer incorrectly set or contaminated.
支撑脚或喷嘴调整不当或太脏
• Weld circuit interrupted.
焊接回路中断
• Weld head fault (i.e. weld head got jammed).
焊头故障（例如：焊头被卡住了）
• Collet defective.
夹持器损坏了
Remedy: • Remove loading fault.
措施： 排除送钉故障
• Check adjusting of stabilizer.
检查支撑脚或喷嘴的调整状态
• Check welding circuit.
检查焊接回路
• Stud feeding.
送一次钉
• Repeat weld cycle.
重复一次焊接
• Replace collet.
更换夹持器
• Notify service engineer!
专业人员处理
Fault 3: “Weld tool not in back position“
故障 3 ：焊头没有在焊接位置
Explanation: Proximity switch for back position not configured, defective or power supply missing.
解释：焊接位置的接近开关没有被盖住或接近开关被损坏或者没有电压
Cause: • Drop in compressed-air supply.
原因： 压缩空气供应气压不足
• Cable package defective.
管线总成损坏
• Monitoring time after welding was exceeded.
焊接之后的检测时间超差
• Weld head defective.
焊头损坏
• Feeder defective.
送料器损坏
• Collet welded to work surface.
把夹持器焊在工件表面了
Remedy: • Check compressed air.
措施： 检查压缩空气供应装置
• Check cable package.
检查管线总成
• Check weld head - slide rail motion.
检查焊头运动滑轨
• Check or replace weld head.
检查或更换焊头
• Check feeder.
检查送料器
• Check feeder fuses F1-F3.
检查送料器保险丝F1-F3
• Reset fault.
故障复位
• Replace collet.
更换夹持器
• Notify service engineer!
专业人员处理
Fault 5: “Weld procedure sequence fault“
故障 5 ：焊接程序顺序故障
Explanation: Due to a malfunction the weld sequence is not terminated correctly.
解释：由于一个错误功能使焊接过程没有按照程序进行到底
Cause: • Feeder or SMPS malfunction.
原因： 送料器或电源故障
Remedy: • Reset fault.
措施： 故障复位
• Check welding (if necessary repeat welding).
检查焊接（重新焊接）
• Notify service engineer!
专业人员处理
Fault 6: “Program no selected“
故障 6 ： 缺少程序
Explanation: The weld unit does not detect any program number.
解释： 焊接单元不识别程序号码
Cause: • Program no. is 0.
原因： 程序号码为0
• Transfer signal has not been set.
没有设置接受信号
• Data line defective.
数据线被损坏了
Remedy: • Customer interface (or interface program) must be verified.
措施： 检查用户接口（或接口程序）是否编写
• Notify service engineer!
专业人员处理
Fault 7: “Program not active“
故障 7 ： 程序没有激活
Explanation: The selected weld program is not active and therefore cannot be executed.
解释： 由于被选择的焊接程序没有被激活,因此无法实施焊接
Cause: • Weld unit incorrectly programmed.
原因： 焊接单元程序编写错误
• Fault customer control.
用户控制端错误
• Data line defective.
数据线被损坏了
Remedy: • Check weld program and activate or select an active weld program.
措施： 检查焊接程序并激活或者选择一个已经激活的程序
• Notify service engineer!
专业人员处理
Fault 13: “SMPS: Lift fault“
故障 13 ： 电源：没有拉弧
Explanation: Weld unit is unable to identify lift via measurement lines.
解释：焊机通过它的测量线不能确定拉弧过程
Cause: • Incorrectly sequence of lift movement.
原因： 拉弧过程的顺序不正确
• Weld conditions prohibit lift.
焊接条件阻碍了拉弧
• Cable package defective.
管线总成损坏
• Weld head defective.
焊头被损坏
• Defective feeder.
送料器被损坏
• Internal process cycle fault.
设备内部运行故障
Remedy: • Check weld conditions.
措施： 检查焊接条件
• Check weld head.
检查焊头
• Check feeder.
检查送料器
• Stud feeding.
送一次钉
• Check feeder connection.
检查送料器连接线
• Repeat weld cycle.
重复一次焊接
• Forced WC.
启动焊接完成信号
• Notify service engineer!
专业人员处理
Fault 15: “Drop down timeout“
故障 15 ： 下落时间超时
Explanation: Max. drop time was exceeded and welding was stopped.
解释： 下落时间超出最大允许值，焊接被中断
Cause: • Air gap incorrectly adjusted.
原因： 间隙调整错误
• Weld circuit resistance too high.
焊接回路电阻过高
• Measurement line-ground missing.
没有连接地线测量线
• SKK / PK defective.
自动焊头或焊枪损坏
Remedy: • Reset fault.
措施： 故障复位
• check measurement line (if necessary, reduce weld circuit resistance)
检查测量线（降低焊接回路电阻值）
• Check setting of SKK- / PK.
检查自动焊头或焊枪状态
• Notify service engineer!
专业人员处理
Fault 16: “Open circuit, no arc“
故障 16 ： 空载焊接
Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.
解释： 焊接过程中拉弧被断开，或焊接回路电流小于80A
Cause: • Air gap too large.
原因： 间隙过大
• Gun was removed at the beginning of the weld.
焊枪在开始焊接时被提起
• Extremely impure work surface.
焊接表面油污太多
• Fault SMPS.
电源故障
Remedy: • Repeat weld cycle.
措施： 重复一次焊接
• Stud feeding.
送一次钉
• Check adjusting of the weld gun.
检查焊枪的调整
• Check welding conditions.
检查焊接条件
• Check work piece conditions.
检查工件表面
• Notify service engineer!
专业人员处理
Fault 17: “Measurement line broken“
故障 17 ： 测量线中断
Explanation: Measurement line signal not any longer detected.
解释： 测量线信号没有被捕捉到
Cause: • Measurement line broken or incorrectly connected.
原因： 测量线损坏或连接错误
• Reversed measurement line-ground and measurement line.
地线测量线和测量线接反了
• SOW power failure.
和工件的接触电压中断
• Weld line interrupted.
焊接电缆中断